Semi-Automatic Hose Filling & Sealing Machine
This semi-automatic hose filling and sealing machine is a multi-functional workstation widely used in cosmetics, pharmaceuticals and fine chemical manufacturing. It combines volumetric precision filling, tube tail hot sealing, edge trimming and batch date coding into one compact unit, perfectly matching full-plastic tubes and multi-layer aluminum-plastic composite tubes for standardized batch production.
Supported by mature pneumatic-electric integrated control, the machine only requires manual tube loading and unloading. All core processes including heating, filling, sealing and trimming run automatically. Simple to operate and cost-efficient, it is the ideal production solution for small & medium factories, R&D laboratories and new product pilot lines.
Applicable Materials: Toothpaste, facial cleanser, hand cream, skincare paste, medical ointment, viscous gel, hair dye, industrial adhesive, shoe polish, herbal plaster, lubricating grease and all paste & semi-fluid substances.
Product Positioning & Exclusive Semi-Automatic Advantages
Core Operational Advantages
| Advantage Category | Description |
| Low Investment & Fast ROI | Affordable initial cost with quick capital payback. Delivers stable high-precision automated output without heavy budget pressure, suitable for small production lines and startup manufacturers. |
| Quick Mold & Formula Changeover | Modular quick-release molds and adjustable filling parameters enable full switch of tube sizes and product formulas within 10 minutes to support multi-variety flexible production. |
| Easy Single-Person Operation | Humanized simplified design allows independent operation by one worker. New staff can master full workflows in 5 minutes with no professional technical training required. |
| Adjustable Production Output | Variable capacity ranging from 600–1800 pieces per hour (10–30 pcs/min), balancing productivity and flexibility for small-batch, customized and frequently updated orders. |
| Low Long-Term Maintenance Cost | Optimized pneumatic-electric control system with ultra-low failure rate. Disassembly, cleaning and daily upkeep are labor-saving to cut long-running operational expenses. |
Target Customers & Matching Application Scenarios
| Customer Type | Core Value Delivered | Typical Application |
| Small & Medium Cosmetic/Pharma Factories | Realize GMP-standard sanitary production with low investment, maintaining consistent filling and sealing quality for compliant small-batch manufacturing | Private-label skincare batches, small-scale OTC medicinal ointment production |
| OEM & ODM Manufacturers | Rapid switching between formulas and tube specifications to adapt to diversified customized small-batch orders | Multi-brand sample testing and small-volume mass production |
| Startups & Independent Studios | All-in-one multi-functional unit covering formula testing, sample making and formal small-batch manufacturing | New product launch, small-batch stock for e-commerce live sales |
| R&D Labs & Universities | Fully adjustable operating parameters for formula verification, process optimization and production scaling trials | Pilot testing of new cosmetic and pharmaceutical formulas |
| Pilot Lines of Large Enterprises | Independent trial production without occupying formal production lines for market testing and product stability validation | Market test batches and long-term stability inspection |
Production Matching Guide
| Production & R&D Demand | Recommendation |
| Small-batch multi-variety production / Annual output below 1,000,000 pieces | ✅ Highly Recommended |
| Medium flexible production with 3–10 regular product lines | ✅ Perfect Match |
| Formula research, sample development and product trial runs | ✅ Ideal R&D Supporting Equipment |
| GMP / FDA sanitary compliant manufacturing | ✅ Fully Qualified |
| Micro sampling only for laboratory testing | Bench-top manual filler delivers better cost performance |
| Mass single-product high-volume continuous production | Contact us for customized high-output dedicated machines |
Core Positioning
Designed for flexible small-to-medium batch manufacturing and formula R&D, this semi-automatic hose filler sealer produces uniform, standard finished tubes. Featuring ultra-fast product changeover, user-friendly operation and low overall running costs, it serves as the optimal solution for sample development, multi-spec customized orders and enterprise pilot production.
Core Technical & Performance Strengths
1.Effortless Single-Person Operation
Ergonomic semi-automatic structure greatly reduces manual intervention. Operators can master the full production cycle rapidly without technical expertise or lengthy training.
2.High-Accuracy Volumetric Filling
Precision plunger filling system controls tolerance within ±1% to minimize raw material waste. It provides consistent filling volume for high-viscosity creams, gels and pastes, with a wide 3ml–300ml stepless adjustable range.
3.Reliable Constant-Temperature Thermal Sealing
Custom hot-melt sealing structure creates flat, firm and leak-proof tube tails. Optimized for Φ13–Φ50mm aluminum-plastic and plastic composite tubes to deliver uniform, defect-free sealing results.
4.Fast Tube Size Replacement
Modular quick-release molds complete full tube diameter switching within 10 minutes, compatible with tube diameters Φ13mm–Φ50mm and tube heights 80mm–220mm to meet multi-size production demands.
5.GMP-Compliant Sanitary Construction
All parts contacting raw materials adopt food-grade 304 stainless steel. The corrosion-resistant frame supports easy disassembly and thorough cleaning, fully meeting cosmetic and pharmaceutical sanitary standards.
6.Fully Adjustable Operating Parameters
Sealing temperature, filling speed and working pressure can be adjusted independently to match 0.4–0.6MPa air supply, adapting to tubes of different hardness and pastes of various viscosities.
7.Integrated Coding & Edge Trimming Function
Built-in batch stamping module prints production date, batch code and expiry date simultaneously during sealing. This one-step integrated design eliminates secondary processing and improves overall productivity.
8.Stable Operation with Low Failure Rate
Pneumatic drive ensures smooth, low-vibration continuous operation with minimal breakdowns, effectively lowering daily maintenance costs.
Technical Specifications
| Item | Parameter |
| Applicable Tube Diameter | Φ13mm – Φ50mm |
| Applicable Tube Height | 80mm – 220mm |
| Filling Volume Range | 3ml – 300ml (stepless adjustable, supports 3–50ml / 5–50ml / 10–100ml / 15–150ml / 20–200ml / 30–300ml multiple filling ranges) |
| Filling Accuracy | ≤ ±1% |
| Production Capacity |
10 – 30 pcs/min (600 – 1800 pcs/hour) |
| Machine Power |
2.5KW |
| Working Air Pressure |
0.4 – 0.6MPa |
| Power Supply |
220V / 50Hz (customizable on request) |
| Overall Dimension (L×W×H) |
1130 × 810 × 1450mm |
| Weight |
300kg |
Applicable Industries & Compatible Materials
Processable Products by Industry
Versatile equipment for small-batch customized manufacturing across cosmetics, pharmaceuticals, oral care and fine chemical sectors to satisfy diversified flexible production requirements.
| Industry | Processable Materials |
| Daily Cosmetics | Cleanser, hand cream, body lotion, mask paste, hair dye, acne gel, isolation cream and all skincare ointments |
| Pharmaceutical & Biomedicine | Herbal ointment, dermatological cream, antibacterial gel, dental preparations and external medicinal pastes |
| Oral Care | Industrial adhesive, sealing glue, lubricating grease, rust removal paste, shoe polish and other viscous chemical products |
Supported Tube Varieties
Customized for hot-melt sealing, compatible with mainstream commercial and sanitary composite tubes available on the market:
• PE/PP full plastic extrusion tubes
• 5-layer & multi-layer aluminum-plastic laminated tubes
• Cosmetic packaging composite tubes
• Medical sanitary composite tubes
Standard Operating Workflow
1.Simplified semi-automatic workflow: manual tube loading & unloading + fully automatic core processing to guarantee stable product quality and simple operation:
2.Manual Tube Loading: Place clean empty tubes on positioning fixtures with openings upward for precise alignment.
3.Precision Quantitative Filling: High-precision plunger pump quantitatively injects paste into tubes with stable volume and tiny error margin.
4.Constant-Temperature Tail Heating: Uniform heating softens tube tail sealing zones for tight hot-melt bonding.
5.Pneumatic Thermal Sealing: Pneumatic molds evenly compress softened tube tails to form flat, firm leak-proof seals.
6.Synchronized Batch Coding: Production date, batch number and expiry date are stamped in one step during sealing.
7.Automatic Edge Trimming: Excess tube edges are trimmed automatically for smooth, neat tube tail appearance.
8.Manual Unloading: Operators remove finished tubes for subsequent packaging and storage.
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