The cosmetic, personal care, and daily chemical industries are evolving rapidly, driving growing demand for automated, stable, and high-efficiency packaging solutions. Nowadays, there are numerous manufacturers supplying fully automatic filling production lines capable of handling a wide range of liquid, lotion, cream, and gel products. However, due to different product characteristics, packaging materials, bottle sizes, and container shapes, the overall structure and machine configuration of each filling line vary greatly. Regardless of different equipment combinations and production layouts, YODEE Machinery always focuses on matching customers with the most suitable machine models and complete production solutions. Our core principle is to help every factory maximize production performance, improve product consistency, and lower overall operational and maintenance costs in long-term mass production.
A complete automatic filling production line is a systematic packaging system composed of multiple independent but coordinated machines. Each equipment undertakes a key process from bottle sorting to finished product coding, ensuring fully automated, streamlined, and unmanned production. Below, YODEE will introduce the core equipment included in a standard full-process automatic filling line:
Fully Automatic Bottle Unscrambler, Fully Automatic Filling Machine, Fully Automatic Cap Feeder, Fully Automatic Capping Machine, Fully Automatic Labeling Machine, and Fully Automatic Inkjet Printer.
Cosmetic and daily chemical products feature extremely rich and diversified bottle types, including round bottles, flat bottles, square bottles, special-shaped bottles, and variable-capacity containers. Many cosmetic manufacturers hope to rely on one single filling line to adapt to all packaging bottles in the workshop, so as to save workshop space and reduce equipment investment costs. From professional equipment manufacturing perspective, a fully universal filling line cannot achieve the highest speed and stability compared with customized lines for single bottle types. Traditional automatic filling production lines are originally designed for standardized single-product mass production, aiming to achieve high output rate, stable operation, and consistent finished product effect within unit time.
Nevertheless, multi-bottle compatibility is indeed an essential demand for most small and medium-sized factories with diversified product lines. Cost control, flexible production, and equipment utilization rate directly determine the profitability of the production plant. Therefore, YODEE Machinery fully balances professional production logic and actual factory demands. In the overall filling line design, we not only retain high production efficiency but also strengthen the flexibility of bottle type switching, realizing flexible production of multiple specifications on one line.
In addition to bottle compatibility, our engineering team also fully considers workshop layout, floor space, production rhythm, and later maintenance convenience. We optimize the overall line structure to form a compact, reasonable and space-saving layout, which perfectly meets the daily batch production needs of cosmetic factories and greatly improves workshop space utilization. Developing compact structure, high compatibility, high stability and energy-saving production lines has always been the top priority of YODEE equipment research and development.
At present, the latest upgraded Fully Automatic Following Filling Line launched by YODEE is an upgraded integrated packaging solution for medium and high-speed cosmetic production. Equipped with high-precision servo following filling and servo high-speed capping system, the equipment supports a filling range of 10ml to 1000ml, covering almost all conventional liquid and cream cosmetic products. The stable comprehensive output can reach 45 to 65 bottles per minute, fully meeting the needs of medium and large-scale mass production.
This automatic filling line adopts mature Siemens PLC full intelligent control system and intuitive human-machine interface. It supports frequency conversion speed regulation, automatic material distribution, synchronous feeding and intelligent fault detection. Operators can clearly view real-time filling speed, cumulative output, equipment operating status and parameter changes on the screen. Once abnormal conditions occur, the system will automatically display fault causes and corresponding maintenance solutions, greatly reducing downtime loss. The openable four-door cabinet design and professional fault diversion structure make daily inspection, cleaning and component replacement more convenient. The whole line can quickly complete specification switching and multi-product production adjustment within the allowable range, realizing one machine for multiple purposes.
In terms of material configuration, the whole filling production line strictly follows GMP production standards. Square tubes and sheet metal shells are made of high-quality SUS304 stainless steel with fine brushed and polished surface. Sliding and transmission parts adopt chrome-plated 45# carbon steel to ensure wear resistance and long service life. Filling cylinders and main material pipelines are made of medical-grade SUS316 stainless steel, while all connecting shaft parts use 304 stainless steel rods. The feeding hoses are food-grade certified, safe and non-toxic. All product contact surfaces are seamless, without dead corners, cracks or sharp edges, which is convenient for thorough cleaning and disinfection. All welding positions are finely polished to avoid material residue and bacterial growth.
In terms of energy saving and environmental protection, the YODEE following filling line has excellent performance. When the equipment enters standby mode, it will automatically reduce air pressure and power consumption, effectively reducing basic energy loss without affecting startup response speed. The real-time energy monitoring system continuously tracks and displays power and air consumption data. Matched with high-efficiency energy recovery motors, lightweight aviation aluminum alloy accessories and recyclable mold parts, the whole equipment realizes low energy consumption, low noise and green production.
In addition to standard general-purpose filling lines, YODEE Machinery also supports fully customized services. According to customers’ unique bottle shapes, product viscosity, production speed requirements and workshop conditions, we can design exclusive full-process automatic filling production lines to provide customers with one-stop automated packaging solutions from equipment design, manufacturing, installation to after-sales maintenance.
Post time: Nov-08-2022